Advanced Manufacturing Standard Forces Manufacturing Transformation and Upgrade

As the foundation of Industry 4.0 and our country to complete the dream of creating a powerful country, automation has become a hot spot for investment in China's industry.

In the past two years, there have been frequent robotic companies. The total number of related manufacturing companies has soared from more than 200 companies to nearly 1,000 in the past two years. Whether or not these companies can meet real technical requirements cannot be known. As the foundation of Industry 4.0 and our country to complete the dream of creating a powerful country, automation has become a hot spot for investment in China's industry.

German academia and industry believe that the concept of “Industry 4.0” is the fourth industrial revolution led by intelligent manufacturing, or a revolutionary production method. The strategy aims at transforming the manufacturing industry into an intelligent one by making full use of the combination of information and communication technology and cyber virtual system-information physics system.

When the concept of “Industry 4.0” swept the world, various related speeches, forums, and salons were successively held. When the industry and outsiders were eagerly discussing, did we think about how far Real Industry 4.0 is from us?

“According to our current status quo in China, we may not even achieve industrial 2.0 or 3.0. In this case, we talk about Industry 4.0 as a very impractical practice.” Talking about Industry 4.0, Fu Qiang Xin (Ningbo) Mr. Wang Junjie, General Manager of Machine Manufacturing Co., Ltd. said, “The primary basis of Industry 4.0 is to streamline the process, do a good job of lean production, cultivate skilled technicians, establish a sound process system, and do the so-called automation first. There is intelligence behind."

China, as a world factory, manufactures 70% of the world's mobile phones, 80% of air conditioners, and 91% of personal computers. However, the productivity of Chinese manufacturing is only 1/4 that of developed countries.

The Boston Consulting Group pointed out that companies in Europe, the United States, and Asia are competing for the elements of Industry 4.0. This will have a profound impact on the manufacturing industry. In order to maintain a pace of innovation, the manufacturing industry must take precautions to overcome the convergence between IT and OT. The arrival of new competition challenges.

Before escaping the latest Industrial Revolution train, the more important task of the manufacturers is to understand the changes that the next new era will bring. One of them is the change in manufacturing production methods. The once dispersed production system will be fully integrated and automated.

Looking at the industry, many manufacturing companies have already made “machine-for-machine” actions because “machine-for-work” has many advantages such as improving the working environment, reducing production costs, improving work efficiency, and improving product accuracy and quality. Even with the introduction of more and more machines, for the safety of workers, the working area of ​​general industrial robots is isolated from the workers. Robots are kept in cages like wild animals, because robots work according to certain procedures. If a person mistakes to work on the robot's work area, there is a risk of injury.

A few days ago, McKinsey & Company released a report. The report pointed out that China’s technology is mainly used for assembly and system integration due to lack of sufficient scientific research support, and has the lowest profit margin in the value chain. As customers are low-end manufacturers such as cosmetics and beverage makers, China's robotics technology is not as competitive as international giants such as Japanese Fanuc companies and Swiss abb companies.

However, McKinsey said in the report that Chinese manufacturers, especially private companies, have high hopes for showing great interest in digital operations to improve their competitiveness, increase their income, and reduce costs.

However, the arrival of the machine seemed to be a nightmare for the workers. The machine would take away the work of the workers and threaten the personal safety of the workers. From this point of view, the realization of Industry 4.0 is not a social development, but more like a social regression. However, the fact is not the case. To use a dialectical perspective, Industry 4.0 (Industry 4.0) will bring about changes in manufacturing production, and it will also increase efficiency while reducing costs. In reality, robots, like most automation, help people work more efficiently and more efficiently, not to replace human work.

At present, China's manufacturing is transforming itself into "intelligence in China." This is both an opportunity and a challenge. Whether it is Germany's "Industry 4.0" or the United States' "Industrial Internet," they all try to upgrade the entire industrial economic platform to regain control of manufacturing activities. For China, China must complete this transition in a relatively limited time, because the rise of a new round of late-developed countries with a “low-cost manufacturing” model is gradually eroding China’s existing manufacturing territories. Manufacturing companies must rely on technological innovation to contribute more 'original' to China and the world and use advanced standards to force upgrades in China.

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