As China's manufacturing costs increase year by year, the state has introduced a series of policies to encourage the improvement of production automation and achieve the purpose of machine substitution. Automated intelligent manufacturing has become a difficult problem for all Chinese manufacturing industries.
In the field of LED lighting, with the impact of equipment cost reduction, enterprise recruitment difficulties, staff wages generally rising, staff management costs continue to increase, corporate land costs continue to increase, product quality requirements continue to improve, etc., LED lighting manufacturers to production The demand for automation and intelligence of equipment is growing.
Up to now, there have been no fewer than 10 leading LED lighting manufacturers in China to introduce LED automated production equipment. Among them, Xinyichang can be said to be the pioneer of LED automated production equipment.
On July 1, 2016, Xinyichang rail-type LED light strip welding technology successfully completed research and development.
Rail-type LED strip welding technology has many aspects of innovation and advancement. Mainly reflected in the following aspects:
1. Specialized welding technology for heating, welding and cooling of substrate LED strips;
2. LED lighting products, the circuit board has only a single LED, no other components, the use of rail-type continuous feeding and receiving materials greatly improve the welding efficiency and quality;
3. Compared with the traditional reflow soldering technology, the structure is simple, the price is cheap, and the floor space is small;
4. Protect the welding zone with heated inert gas to ensure good welding quality, and the rework or maintenance cost is greatly reduced;
5. The linear motor device is used to press the substrate in the welding area to solve the traditional LED welding deviation problem;
6. Using a heating zone, two preheating zones, one welding zone, two cooling zones, and a total of six temperature zones for heating-welding-cooling the substrate type LED light bar;
7. Support ultra-long range substrate LED strips (350mm-1200mm);
Generally, most of the reflow soldering equipment in the domestic market is more than three meters in length and covers a large area. The rail-type LED light bar welding equipment is only 1.6 meters, the equipment structure is simple and the price is cheap.
This rail-type LED light bar welding technology uses inert gas (nitrogen) to protect the LED light bar welding, which improves the welding quality. At the same time, it performs heating-welding-cooling along the track, and a series of continuous welding operations greatly improves the production. effectiveness.
Once the rail-type LED strip welding technology was introduced, it has been highly recognized by many customers.
Some customers' evaluation of this technology
1. Track type LED light bar welding equipment has small floor space, simple structure and low price;
2. High degree of automation;
3, the welding quality is high, rework or maintenance costs are greatly reduced;
4. High production efficiency.
Based on the track-type LED light bar welding technology, it has unique technological innovation, strong market competitiveness, and customers generally reflect better. Xinyichang decided to bring this product to “competition†for the 2016 Gaogong LED Golden Globe Award. Innovation Technology Award."
About Xinyichang
Founded in 2006, Shenzhen Xinyichang Automation Equipment Co., Ltd. is headquartered in Baoan, Shenzhen. It is a national high-tech enterprise dedicated to the R&D, production, sales and service of LED equipment and capacitor aging test equipment. The company vigorously advocates the enterprise spirit of “saving, efficient, harmonious and pragmaticâ€, supplemented by the management concept of “market demand-oriented, technological innovation as the pillar and customer satisfaction as the standardâ€. Through the introduction and absorption of foreign advanced technology and the integration of domestic actual conditions In the high-tech field, we have continuously developed leading high-quality, sophisticated and sophisticated products and ensured that all performance indicators of the products have reached the leading level in the industry, and created an excellent brand---HOSON®.
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