MES system in the construction of smart factories - Database & Sql Blog Articles

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With the realization of the digital workshop, the smart factory has become the material basis of enterprise intelligent manufacturing, and the MES system is the key to the enterprise to create a smart factory in information technology. MES helps the enterprise to be more precise, efficient and transparent in the production process. The enterprise manufacturing process will be rapidly transformed and upgraded, and will be transformed into production, management, and service. This article will focus on the construction of smart factories in the MES subsystem.

Objectively speaking, the main channel for building a smart factory in the MES system is reflected in the four capabilities of the smart factory, namely, network capacity, transparency management, paperless ability, and refinement ability. These four capabilities are the enterprise to build a digital workshop. The goal of the smart factory, of course, the improvement of these capabilities needs to be based on the premise of the platform MES system construction. The MES system first tracks, manages and statistically analyzes the data based on the real-time data collection function of each part of the factory. Further help companies to network, transparent, paperless and refined factory production.

1. MES system enhances the ability of intelligent factory floor network

In essence, the MES system helps enterprises realize the intelligent network of the factory floor by applying industrial Internet technology. After all, in the information age, changes in the manufacturing environment require a networked manufacturing model with a fast response mechanism for market demand. The MES system integrates workshop equipment to realize centralized control and management of workshop production equipment, and information exchange between production equipment and computer, completely changing the single-machine communication mode of the previous numerical control equipment. The MES system helps the enterprise intelligent factory to optimize the allocation and reorganization of equipment resources. Significantly increase the utilization of equipment.

2. MES system improves the transparency of smart factory workshop

The MES system improves the transparency of smart factory floors. For enterprises that already have ERP, MES and other management systems, it is necessary to know the detailed equipment status information at the bottom of the workshop in real time, and it is an excellent choice to open up the upstream and downstream of the enterprise and the bottom of the workshop. The MES system monitors the equipment and production status in real time through the real-time monitoring. Standard ISO reports and charts visually reflect the current or past processing status for a certain period of time, enabling companies to see the status of the smart shop equipment and processing information at a glance. And timely release the control instructions to the workshop, feedback the execution status in real time, and improve the transparency of the workshop.

3. MES system improves the paperless ability of smart factory workshop

Frankly speaking, the MES system improves the paperlessness of digital workshops by adopting technologies such as PDM, PLM, and 3D CAPP. When the MES system is integrated with PDM, PLM, 3D CAPP and other systems, all the production-related information and processes in the intelligent factory floor production process can be integrated and managed by computer network and database technology, providing engineering and technical personnel with A collaborative work environment that enables the creation, maintenance, and paperless browsing of job guidance, electronically manages production data documents, avoids or reduces the manual transfer and circulation of paper-based documents, and ensures the accuracy and security of process documents. Quickly guide production to standardize operations.

4. MES system enhances the precision of smart factory workshop

In the improvement of the refinement ability, the main use of MES technology, because the company is more and more refined management, landing on the ground to lean production, rather than simply do 5S. Nowadays, more and more attention is paid to details and scientific quantification. These are the foundations for building smart factories. Don’t think of smart factories as special and simple, and don’t think about the special sacredness. Many manufacturers are promoting, but building digital factories. It is the foundation for building a smart factory, which makes the MES system also the focus of manufacturing modernization.

In summary, the establishment and deployment of the MES system platform, the enterprise adopts intelligent and information-based advanced technology to achieve refined management, agile production, meet the needs of personalized market, and build a smart factory.

In 2016, we need to be more rational to look at smart factories, give priority to the demonstration of smart factories within our own companies, and then accumulate management experience of the company, and gradually deepen the application and expand the scope of physical applications.